Diameter Sorters 1830/3060/4080/60100: Elevate Manufacturing Quality with Precision

Discover unmatched precision and efficiency using our state-of-the-art Diameter Sorters, revolutionizing quality control in contemporary manufacturing. Explore a spectrum of sorting options spanning from 3mm to 60mm, enriched by non-destructive technology and user-friendly HMI. Trust IBG NDT Technology for excellence, precision, and a more promising future in manufacturing.

Precision Ball Sorting and Microstructure Testing with Diameter Sorter

A diameter sorter is a machine used to sort balls by the diameter of the ball, which is done by LVDT probe measurement with a remarkable repeatability of ± 0.15 μm. The balls are sorted into 4 groups and one of them is reserved for NOK balls. Optional upgrade to implement the microstructure testing coil to reject balls with different structures than calibrated.

Diameter Test

The ball diameter is measured by a high-precision LVDT probe with an accuracy of up to ± 0.15 microns.

Structure Test

An enhancement option for a diameter sorter involves integrating a supplementary microstructure examination. This advanced microstructure testing feature excels at segregating balls with varying materials and hardness levels. Utilizing eddy current technology, it effectively distinguishes ferromagnetic steels. The examination employs an eddyguard S unit and eddy current coil for precise testing.

Order Information

Model Sorting Diameter (mm) Order Number ORDER NUMBER (+ STRUCTURE)
DIAMETER SORTER 1830 18.000 - 10-319 K 087 002A K 087 002C
DIAMETER SORTER 3060 30.000 - 20.000 K 087 004 K 087 003B
DIAMETER SORTER 4080 40.000 - 80.000 K 087 003 K 087 004B
DIAMETER SORTER 60100 60.000 - 100.000 K 087 005 K 087 005B

Scan Speed

  MIN. BALL Ø [mm] MAX. BALL Ø [mm] MIN. Ø SCAN SPEED MAX. Ø SCAN SPEED
DIAMETER SORTER 1830 18.000 30.000 3 000 2 800
DIAMETER SORTER 3060 30.000 60.000 2 800 1 800
DIAMETER SORTER 4080 40.000 80.000 2 400 1 300
DIAMETER SORTER 60100 60.000 100.000 1 800 800
  DIAMETER SORTER 1830   DIAMETER SORTER 3060
Dimensions (L×W×H) 1 656 × 692 × 1 643 (mm)   2 312 × 692 × 1 643 (mm)
Weight 282 kg   295 kg
Sorting groups 7 + NOK   3 + NOK
Repeatability ± 0.15 μm   ± 0.15 μm
Input Power (230V)   230V, 50Hz/60Hz (Type E plug)  
Input Power (110V)   110V, 50Hz/60Hz (Type B plug)  

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